Suppose you run a potato chip packaging line. What would happen if you decided to increase the quantity of chips in each bag by 20%, without factoring in the associated costs? You'd probably find yourself out of business pretty quickly.
This is why investing in a state-of-the-art checkweigher is crucial for your production line. A checkweigher allows you to accurately measure the weight of products to ensure every package contains the correct amount.
If you're wondering how to select the right checkweigher, it can be a challenging task given the wide variety available. Here's what you should consider when shopping for a new checkweighing system for your business.
Firstly, when choosing a checkweigher, avoid being swayed by flashy features right away. Instead, take the time to evaluate product features, accuracy requirements, your budget, and your desired production line speed.
Different types of checkweighers cater to specific needs. Static checkweighers are ideal for handling delicate items like soft fruits, raw meats, and fish. They're often used by quality assurance teams to verify product weights fall within acceptable limits. In-motion checkweighers, on the other hand, are placed at the end of the production line to perform a final weight check after packaging. Multi-head checkweighers are suited for fully automated production lines, using 16 mini-weight head scoops to gather products up to the target weight, ensuring precision in every package.
Speed is essential in any business. You don't want a slow checkweigher holding up your entire production line. The best checkweighers strike a balance between accuracy and speed, some capable of processing less than half a second per item.
Accuracy is one of the most critical factors when choosing a checkweigher. An inaccurate system can lead to significant product waste and dissatisfied customers if the weight varies significantly between packages. Determine your acceptable margin of error—whether slight variations are acceptable or if you need perfect accuracy each time.
Budget considerations are equally important. Checkweighers can range from affordable options to high-end models with advanced features. Before purchasing, assess how much you're willing to spend and what features align with your needs.
Additional features to consider include data collection and reporting capabilities, ease of use and sanitation, durability, and compatibility with existing systems. Advanced models offer data transfer via Wi-Fi or USB, allowing seamless integration with your current operations.
Certain industries, like meat packaging and pharmaceuticals, face stringent regulatory requirements regarding weights and measurements. Compliance with standards set by bodies like the FDA or USDA is vital to avoid penalties. Ensure the checkweigher you choose meets these regulations.
When selecting a supplier, prioritize experience, reputation, and customer support. Look for companies that offer training and maintenance services to maximize the lifespan and efficiency of your checkweigher.
Proper installation and regular calibration are essential to get the most out of your checkweigher. Calibration ensures your products are neither underfilled nor overfilled, maintaining consistency and compliance.
Still unsure about choosing the right checkweigher? Contact TDI Packsys for guidance. We provide a range of modern checkweighing systems, including the IXL Standard, Multi-Sorting, and RWG High-Configuration models. We also offer food metal detectors and combination systems.
To learn more, call TDI Packsys at (877) 834-6750. Precision in packaging isn’t just a convenience—it’s a necessity for long-term success.
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